When operating the FT8 for a long period of time with a 3.5MHz Zeppelin antenna, the SWR rose to 2.0.
SWR2 is the value before adding the ferrite core.
The SWR was 1.0 for the first 7 seconds or so of the FT8 transmission,
then gradually increased until it reached SWR 2.0 just before the end of
the transmission.
If you stop transmitting for about 5 minutes and then start transmitting again, the SWR value will be normal for a while.
When I touched the FT240-43 ferrite core, it was too hot to touch.
It seems to be causing 'Saturation (magnetic saturation)'
To be more specific:
When a large RF current flows through a ferrite core, the magnetic flux density reaches its limit and the magnetic permeability drops sharply.
As the temperature rises further, some materials approach the Curie temperature and lose their magnetism.
In actual operation, this appears as the 'Heat generation reduces the blocking impedance, making the choke ineffective.' phenomenon.
Now (provisional operation)
Directly below the feed point: The main component is an air-core choke (RG8, 30 cm diameter x 20 turns = approximately 20 m of coaxial cable).
4 m downstream: Insert a #43 choke in line.
If it heats up, remove it = it's safer to use the air core alone.
The aim is 'The air core receives the large current at the power supply point, reducing the burden on #43'.
When #31 arrives (permanent operation)
Recommended configuration (prioritizing stability) Directly below the power supply point = #31 stack Two FT240-31s stacked (=stack) + 12-15 turns of RG58
Two is a big improvement. Three gives you even more room (ideally two to three).
RG58 is OK (no differential power flow/short length). Just be careful about heat resistance.
4–5 m downstream = air-core choke
Use with a 30 cm diameter x 16-18 turns (RG8 recommended)
Using two stages in series increases the combined Zcm, dispersing heat and effectively suppressing the gradual rise in SWR.
'If you have #31, do you not need an air core?'
End-powered (Zepp) makes it easier for common mode current to flow through the coaxial cable, so '#31 + two-stage hollow core' is more stable than #31 alone.
If you really want to have one level, '#31 Stack Only' will work, but considering the margin (heat resistance and seasonal fluctuations), it is recommended to use both.
When using them together, you can reduce the air core 20T to 16-18T to make handling easier.
Specific setup example (assuming up to 600 W)
Directly below the feed point: FT240-31 x 2 (preferably x 3) + RG58 12-15T
4–5 m downstream: air core (30 cm×16–18T, RG8)
The switcher side, 20 m away, can be added as an optional third choke (to prevent noise backflow). It is not the main component.
Production notes
Do not wind turns too closely (align each turn) / Do not wind close to or parallel to metal surfaces or elements
Waterproof and heat dissipating outdoors (be careful of heat buildup when completely sealed)
Test: FT8 15 s transmission followed by 15-30 s pause, several sets, checking SWR trends and core temperature.
Bobbin diameter: 30 cm (= radius 15 cm)
Circumference of one turn: π × 0.30 m ≒ 0.942 m
Number of turns: 20 Winding spacing (sparse winding): 10 mm = 1 cm
Bobbin length (height direction) 20 turns x 1 cm = 20 cm